Industrial Batch Mixer

Batch mixer for dry & wet bulk materials and raw materials

Batch mixer ideal also for sensitive raw materials

MIXACO batch mixers are available for small batches starting at 1.5 liters for laboratory and product development up to batch sizes of up to 2,000 liters. Extremely fast batch changes mean that up to more than 20,000 liters (gross volume) can be mixed per hour.

Innovative and patented mixing technologies and extremely variable mixing tools with mobile vessels enable optimal homogenization, coating, wetting, agglomeration, blending, dispersion, etc. of countless raw materials.

Even temperature-sensitive and fragile components are homogenized perfectly and yet gently by our batch mixers in just 2-6 minutes.

Our batch mixers are backed by over 50 years of experience in industrial mixing technology. Convince yourself of the outstanding mixing quality with a free mixer test – with your own raw materials, of course.

Batch mixer for frequent recipe changes

  • Mix batches from 1.5 to 4.500 liters
  • Mix up to 10 batches per hour through flexible containers
  • Fast recipe changes due to extremely easy cleaning
  • Batch mixer for food, chemical, building material, paint, plastic, pet food etc.
  • complex and individual mixing technology for countless raw materials
  • Homogenizing, agglomerating, dispersing, wetting, coating, etc.
MIXACO Made in Germany

What would you like to mix?

Finding your perfect batch mixer in only 2 minutes.

MIXACO Batch Mixer – also for your raw materials

 

Food Stuff

Batch mixer for gentle mixing of even sensitive foods:

  • Muesli, cereals, nuts
  • vitamin powder, food supplements
  • spices, flavors, enzymes, proteins
  • fats, salts, spices
  • etc.

Building Materials

Mix building materials perfectly with countless additives in our batch mixers

  • Cement mortar, lime mortar, fireclay mortar
  • Cement colored, cement hydraulic, cement high fine
  • synthetic plaster, silicone plaster
  • Plaster
  • grinding and polishing agents
  • etc.

Chemistry & Colors

Batch mixers for masterbatches with maximum color yields

  • Color masterbatch
  • Monomasterbatch
  • Bonding
  • SPC
  • Metal powder
  • etc.

Animal Feed

Mix farm animal feed to exotic animal feed in different batch size.

  • dog food, cat food, bird food, rodent food
  • protein feed, minerals, vitamins
  • compresses, concentrates, extrudates, sticks, extract
  • Grains, seeds, plants, flowers, leaves, herbs
  • Veterinary & special feeds
  • etc.

Rubber

Batch mixer for over 100 rubber raw materials and more than 400 different rubber compounds

  • TPE
  • TPO
  • Natural rubber
  • EPDM
  • NBR
  • etc.

Pharmaceuticals

Mix powder batches for drugs with high precision and absolute batch uniformity

  • Powder blends for tablets, capsules, pills
  • Mix starch and cellulose perfectly with active ingredient powders
  • Powder coatings for tablet coating with specific properties
  • Particle agglomeration for particle size enlargement
  • etc.

Plastics & PVC

Batch mixer for highly flexible mixing of plastic powder, granules or flakes

  • PVC, POM, HDPE
  • TPE, PP, PTFE
  • POM, ABS, WPC, SPC
  • Plastic Powder for 3D Printers
  • Granules for Injection Molding Machines & Extruders
  • etc.

Cosmetics

Mixing batches of diverse raw materials for powders in cosmetics manufacturing

  • blush
  • eye shadow
  • make-up
  • powder masses for eyelid and kohl pencils
  • etc.

MIXACO Batch Mixer – Details

MIXACO batch mixers are available as laboratory mixers with up to 12 liters volume for small batches and product development. For batches up to 200 liters our bag mixers or drum mixers are suitable. We also have mixers for all larger batches up to a batch size of 2,000 kg. Thus, throughputs of over 20,000 liters (gross volume) per hour can be mixed.

Our batch mixers are also suitable for very sensitive raw materials, which are mixed gently, quickly and homogeneously. Mix even delicate components without wear, breakage, dust formation or static charging.

MIXACO batch mixers can mix without temperature input – heated or cooled mixing is also possible.

Benefit from superior mixing technology “Made in Germany” and our more than 50 years of experience in mixing a wide variety of raw materials.

Convince yourself of the advantages of our batch mixers:

  • excellent homogeneity & perfect mixing quality
  • preservation of particle integrity
  • perfect mixing already from 2 minutes mixing time
  • constant reproducible mixing quality of each batch
  • batch traceability
  • extremely fast batch changes due to container principle
  • Low energy consumption
  • Vertical or horizontal batch mixers
  • Low-cost, use-dependent maintenance
  • Special surfaces for food (ViwateQ coating)
  • Dust-free discharge stations
  • Double jacket designs for temperature control or cooling of the mixed material
  • Reduction of process time by mixing in less time than with commercially available mixing systems
  • several process steps in one batch mixer: mixing, moistening, flavoring, coating, melting, etc.
  • batch mixers can be integrated into existing production processes or used as stand-alone units
  • high throughputs, rapid emptying and quick recipe changes
  • variable filling level up to 80%
  • no dead spaces or cavities in the interior of the mixer
  • no product contamination due to closed mixing chamber
  • batch sizes of our mixers from 1.5 to – 2,000 liters
  • high mixing quality even with difficult components – for end products of consistent quality
  • extremely gentle mixing – if necessary without heating – allows homogenization of the most sensitive raw materials
  • Gentle mixing of fragile powders (for example filigree effect pigments) without breakage or dust formation
  • batch mixers convince by simple and very safe handling
  • minimal cleaning effort for fast recipe changes: mixing elements and mixing tools easily accessible and demountable
  • Robust & low-maintenance machine technology “Made in Germany” guarantees high availability
  • Batch mixers in ATEX versions
  • Time-saving, hygienic design
  • Mixing parameters individually adjustable
  • Joint product development and mixing optimization in our test centers
  • Innovative monitoring of the batch mixers via the MIXACO Control Center

Batch mixer testing is essential to help you find the optimal mixer for your raw materials, recipes, batch sizes and throughputs.

Come to our Test Center and put our batch mixers through their paces free of charge – with your own raw materials.

Our batch mixers blend dusts, powders, granules, flakes and countless particles and components from a wide variety of raw materials. Mix perfect masterbatches and almost all dry and wet raw materials from a wide range of industries:

  • Food & Nutritional Supplements
  • Pet food for pets, livestock and exotics
  • Detergents & cleaning agents
  • Fertilizers, insecticides, pesticides, herbicides
  • Paints, powder coatings, pigments & toners
  • Building materials such as cement, plaster, silicates and mortar
  • Ceramic powders
  • Battery powders
  • Metal powders and granules
  • Plastics, polymers, rubber
  • Powders for cosmetic products
  • Powders for fire extinguishers and fire retardant products
  • and many more

Our mixers are ideally suited for versatile applications in feed production and the production of demanding food supplements. For example:

  • Homogenizing
  • Agglomerating
  • Dispersing
  • Moistening / Wetting
  • Heating / Cooling
  • Granulating / Mix granulating
  • Coating / Covering
  • Thickening
  • Powder emulsions
  • Create uniform finished and half-finished products
  • Processing of sensitive ingredients that contain chunks or that swell during mixing
  • Adding molasses to hearty farm animal feed
  • Mix fragile raw materials like herbs, blossoms, leaves, insects or shellfish without breaking
  • Highly precise and even admixture of vitamins and nutrients
  • Addition of aromatic oils and essential oils
  • Add powder mixtures to liquids like lysine or oil without clumping
  • Contamination-free addition of recipe components for animal medicine and feed supplements
  • Mixing without temperature increase to keep feed cool and free-flowing
  • etc.

Additional functions

  • Dust removal
  • Temperature measuring
  • Ventilation and loading during the mixing process
  • Dosing in liquids and gases during the mixing process
  • Mixing head cooling
  • ATEX-complaint designs: Nitrogen inerting with oxygen concentration measurement, integrated filling level measurement
  • Data recording and analysis
  • Remote maintenance

MIXACO industrial mixers for animal feed guarantee an extremely long service life and minimal downtimes thanks to tested and patented mechanical engineering. Many of our mixers have been in use for 30 years already.

Nevertheless, if malfunctions occur, we are always there to assist you with our 24/7 emergency support.

Individual maintenance coordinated to your mixer and application saves you money by avoiding expensive maintenance contracts.

Based on our recommendation, you always have important spare parts and wear parts on site to minimize downtimes.

Lacking spare parts are delivered as quickly as possible, and of course our service team is available to assist you on site in an emergency.

You can test our mixers or we can lend them for real use in your company. We also offer you the option of experiencing our MIXACO mixers live in action at one of our reference customer locations.

Learn more about our service

MIXACO Batch Mixers

MIXACO
Container Mixer Vortex

Batch mixer for perfect coatings and batches up to 1,920 kg

MIXACO
Container Mixer Multitool™

Versatile batch mixer for temperature-sensitive raw materials

MIXACO
Container Mixer i4

Innovative batch mixer of the latest generation

MIXACO
Sack Mixer / Drum Mixer Speedy™

Batch mixer for bags or drums and up to 200 liters

MIXACO Batch Mixer in Action

Here at the example of a container mixer

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Test our batch mixers for your need

Experience our passion for perfect mixing in person. Visit our state-of-the-art testing center in Neuenrade, Germany or Greer (SC), USA – and bring your own raw materials.

These companies are mixing with MIXACO

 

I look forward to hearing from you

Guido Brand

brand@mixaco.com

+49 171 90 88462

Good reasons to choose MIXACO

7500

machines installed
worldwide

> 55

years of experience in mixing technology

75

skilled employees

1350

satisfied customers

35

representatives worldwide