{"id":2259,"date":"2022-09-21T10:42:49","date_gmt":"2022-09-21T08:42:49","guid":{"rendered":"https:\/\/www.mixaco.com\/en\/?p=2259"},"modified":"2023-01-05T10:49:03","modified_gmt":"2023-01-05T09:49:03","slug":"pvc-mixing-facts-3","status":"publish","type":"post","link":"https:\/\/www.mixaco.com\/en\/pvc-mixing-facts-3\/","title":{"rendered":"PVC MIXING FACTS: FACT #3"},"content":{"rendered":"<div class=\"wp-bootstrap-blocks-container container-fluid mb-2\">\n\t\n<div class=\"wp-bootstrap-blocks-container container mb-2 container-section test\">\n\t\n<div class=\"wp-bootstrap-blocks-row row\">\n\t\n\n<div class=\"col-12 col-md-12\">\n\t\t\t\n<div class=\"wp-bootstrap-blocks-row row justify-content-center\">\n\t\n\n<div class=\"col-12 col-md-6 mb-5\">\n\t\t\t\n\n<h1 class=\"wp-block-heading\" id=\"h-pvc-mixing-facts-fact-3\">PVC MIXING FACTS: FACT #3<\/h1>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-various-stabilizer-types-result-in-differences-of-mixing-time\">Various Stabilizer Types Result in Differences of Mixing Time<\/h2>\n\n\n\n<p>The above statement seems unusual considering most PVC processing companies typically do not change their stabilizer base type. But what if you could, and how would it change your mixing performance? Which PVC stabilizer type claims to be the fastest in the heating process?<\/p>\n\n\t<\/div>\n\n<\/div>\n\n\t<\/div>\n\n\n\n<div class=\"col-12\">\n\t\t\t\n\n<div class=\"wp-block-mix-blocks-bild mix-image\" style=\"background-image:url(https:\/\/www.mixaco.com\/en\/wp-content\/uploads\/sites\/2\/2022\/09\/Mixaco-PVC-technical-article-fact-3-header.webp);height:450px;background-size:cover\"><\/div>\n\n\t<\/div>\n\n\n\n<div class=\"col-12\">\n\t\t\t\n<div class=\"wp-bootstrap-blocks-row row justify-content-center\">\n\t\n\n<div class=\"col-12 col-sm-12 col-md-12 col-lg-8\">\n\t\t\t\n<div class=\"wp-bootstrap-blocks-row row\">\n\t\n\n<div class=\"col-12 col-md-6\">\n\t\t\t\n\n<h2 class=\"wp-block-heading\" id=\"h-different-pvc-stabilizers-types\"><meta charset=\"utf-8\">Different PVC Stabilizers Types<\/h2>\n\n\n\n<p><meta charset=\"utf-8\">In various applications different PVC stabilizer systems are used. In most instances, there is a specific reason to use a special PVC stabilizer system. Stabilizer systems that exist over the world e.g.:<\/p>\n\n\n\n<ul><li>Ca\/Zn (solid\/liquid)<\/li><li>Ca\/Org (solid)<\/li><li>Sn (liquid)<\/li><li>Ba\/Zn (liquid)<\/li><li>Pb (solid)<\/li><li>(\u2026)<\/li><\/ul>\n\n\n\n<p><meta charset=\"utf-8\">In various applications different PVC stabilizer systems are used. In most instances, there is a specific reason to use a special PVC stabilizer system. Stabilizer systems that exist over the world e.g.:<\/p>\n\n\n\n<p><meta charset=\"utf-8\"><\/p>\n\n\t<\/div>\n\n\n\n<div class=\"col-12 col-md-6\">\n\t\t\t\n\n<h2 class=\"wp-block-heading\" id=\"h-trial-formulation\">Trial Formulation<\/h2>\n\n\n\n<p><meta charset=\"utf-8\">To evaluate the different effects in the heating mixing process we have made a comparison on three (3) different stabilizer types:<\/p>\n\n\n\n<ul><li>Ca\/Zn solid<\/li><li>Ca\/Org solid<\/li><li>Sn liquid<\/li><\/ul>\n\n\n\n<p><meta charset=\"utf-8\">As a trial formulation we have chosen a very basic PVC recipe existing of PVC, Stabilizer, and a Wax-Compound for a pipe application. In the case of the Ca\/Zn Stabilizer, the Wax-Compound is already included in the Stabilizer On-Pack.<\/p>\n\n\t<\/div>\n\n<\/div>\n\n\n\n<p>The recipe is as follows:<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table><thead><tr><th>Amount in PHR<\/th><th>Ca\/ZN<\/th><th>Ca\/Org<\/th><th>Sn (Methyl)<\/th><\/tr><\/thead><tbody><tr><td>PVC<\/td><td>100<\/td><td>100<\/td><td>100<\/td><\/tr><tr><td>Stabilizer<\/td><td>5<\/td><td>1<\/td><td>0.4<\/td><\/tr><tr><td>Wax-Compound<\/td><td>incl. in stab.<\/td><td>1.9<\/td><td>1.9<\/td><\/tr><tr><td>Sum<\/td><td>105<\/td><td>102.9<\/td><td>102.3<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-effect-in-the-mixer\">Effect in the Mixer<\/h2>\n\n\n\n<p>Each of the various stabilizer systems incorporate different chemistry.&nbsp;In addition, their additives and co-stabilizers used are variating very much.<\/p>\n\n\n\n<p>Beginning with the Ca\/Organic stabilizer, the name already indicates the main ingredients. It includes no Zinc components, as compared to Calcium-Zinc stabilizers. Additionally, the number of organics is higher compared to other types. When we consider the heating process, organics do not help to create friction and do not increase the heating time, in some cases they even reduce the friction.<\/p>\n\n\n\n<p>Next, we consider the Tin-Stabilizer, which is the only liquid stabilizer in this comparison, which is also based on organics and does not create additional friction while heating. With 2 \u00bd times lower amount of the organic ingredients, this mixture should perform much better by saving more than 1 minute in total heating time.<\/p>\n\n\n\n<p>Finally, we review the Ca\/Zn based stabilizer, which is mainly based on both organic (lubricants and metal soaps) and inorganics (co-stabilizers). The higher number of inorganics create more friction \/ heat in the mixing progress compared to the other systems and this should help the heating process.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-proof-of-the-mixing-fact-3\">Proof of the Mixing Fact #3<\/h2>\n\n\n\n<p><em>Mixing Times:<\/em><\/p>\n\n\n\n<figure class=\"wp-block-table\"><table><thead><tr><th>Formulation<\/th><th>Heating Time [min(s)]<\/th><th>Cooling Time [min(s)]<\/th><th>Energy Input Eff [kj]<\/th><\/tr><\/thead><tbody><tr><td>Ca\/Zn<\/td><td>6:36 (399)<\/td><td>05:00 (300)<\/td><td>4.797<\/td><\/tr><tr><td>Ca\/Org<\/td><td>7:56 (476)<\/td><td>05:00 (300)<\/td><td>4.381<\/td><\/tr><tr><td>Sn<\/td><td>6:55 (415)<\/td><td>05:07 (307)<\/td><td>4.121<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p>Considering the above results, it could result in a substantial change in output of a mixing plant per year. Calculating the yearly output for a mixing plant based on a 340 kg\/batch, 1 shift a day, for 300 working days, we produce 5,190 tons per year with Ca\/Org. When looking at the Ca\/Zn output in the same situation, we would increase to 6,007 tons per year, which results in&nbsp;<strong>817 tons higher output<\/strong>. This equals more than&nbsp;<strong>34&nbsp;<\/strong>truckloads of extra material produced per year.<\/p>\n\n\n\n<div class=\"wp-block-mix-blocks-bild mix-image\" style=\"background-image:url(https:\/\/www.mixaco.com\/en\/wp-content\/uploads\/sites\/2\/2022\/09\/pvc-mixing-formula.png);height:60px;background-size:contain\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-1 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-mix-blocks-bild mix-image\" style=\"background-image:url(https:\/\/www.mixaco.com\/en\/wp-content\/uploads\/sites\/2\/2022\/09\/pvc-mixing-fact-3.png);height:110px;background-size:contain\"><\/div>\n<\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-solution-reducing-the-effect\"><u>Solution: Reducing the Effect<\/u><\/h2>\n\n\n\n<p>To reduce the effects of different stabilizer types, the mixer blades should be modified. Custom made mixer blades specifically designed for each customer and application will provide an enhanced vortex and result in improved mixing times. The enhanced vortex is a combination of the centrifugal force and the continuous top-down movement of the material in the bowl. With the use of custom-made blades, the torque development can be increased in the whole batch time. &nbsp;The downturn in the torque curve when additives are melting is eliminated, resulting in a continuous energy addition to the material.<\/p>\n\n\t<\/div>\n\n<\/div>\n\n\t<\/div>\n\n<\/div>\n\n<\/div>\n\n<\/div>\n\n\n\n<div class=\"wp-block-mix-blocks-section container-fluid mix-section\" style=\"background-image:url(https:\/\/www.mixaco.com\/wp-content\/uploads\/2022\/03\/cta-mixaco-kontakt-nicolas-gehring-vertrieb-scaled.webp);height:100vh;background-color:\"><div class=\"wp-bootstrap-blocks-container container mb-0\">\n\t\n<div class=\"wp-bootstrap-blocks-row row\">\n\t\n\n<div class=\"col-12 col-sm-12 col-md-5\">\n\t\t\t\n\n<h2 class=\"has-white-color has-text-color wp-block-heading\" id=\"h-for-further-information-please-do-not-hesitate-to-contact-us\">For further information please do not hesitate to contact us.<\/h2>\n\n\n\n<h3 class=\"mb-4 has-white-color has-text-color wp-block-heading\" id=\"h-nicolas-gehringglobal-sales-manager-pvc\">Nicolas Gehring<br><span class=\"light\">Global Sales Manager PVC<\/span><\/h3>\n\n\n\n<p class=\"mb-0 has-white-color has-text-color\">MIXACO <br>Dr. Herfeld GmbH &amp; Co. KG <br>Niederheide 2 <br>58809 Neuenrade<br>Germany<br><br><span class=\"tel light\"><a href=\"tel:+49 2392 9644-32\">+49 (0)2392 9644-32<\/a><\/span><br><span class=\"mail light\"><a class=\"mix-email-decoded\" href=\"mailto:sa&#108;&#101;&#115;&#64;mi&#120;a&#99;o.de\">&#115;&#97;l&#101;&#115;&#64;mixa&#99;&#111;&#46;&#100;e<\/a><\/span><\/p>\n\n\t<\/div>\n\n<\/div>\n\n<\/div>\n<\/div>\n\n\n<div class=\"wp-bootstrap-blocks-container container-fluid mb-2 container-section-small-border\">\n\t\n<div class=\"wp-bootstrap-blocks-container container mb-2\">\n\t\n<div class=\"wp-bootstrap-blocks-row row\">\n\t\n\n<div class=\"col-12 col-md-12 d-flex justify-content-center mb-5\">\n\t\t\t\n\n<a href=\"\/en\/mixer-in-operation\/industries\/pvc\/#pvc-mixing-facts\" class=\"wp-block-mix-blocks-button btn btn--bordered\" style=\"margin:0 0 0 0\"><span>Back to Overview<\/span><\/a>\n\n\t<\/div>\n\n\n\n<div class=\"col-12 col-md-12\">\n\t\t\t\n\n<div class=\"wp-block-mix-blocks-share shareControll\"><div class=\"container\"><div class=\"row\"><div class=\"col-12\"><h3 class=\"shareControll__header\">Share Post<\/h3><a target=\"_blank\" href=\"https:\/\/www.facebook.com\/sharer.php?u=mixaco.com\" class=\"shareControll__item shareControll__item--facebook\" rel=\"noopener\" platform=\"facebook\"><\/a><a target=\"_blank\" href=\"https:\/\/twitter.com\/share?text=Startseite&amp;url=mixaco.com\" class=\"shareControll__item shareControll__item--twitter\" rel=\"noopener\" platform=\"twitter\"><\/a><a target=\"_blank\" href=\"https:\/\/api.whatsapp.com\/send?text=Startseite\" class=\"shareControll__item shareControll__item--whatsapp\" rel=\"noopener\" platform=\"whatsapp\"><\/a><a target=\"_blank\" href=\"https:\/\/linkedin.com\/shareArticle?mini=true&amp;title=Startseite&amp;url=mixaco.com\" class=\"shareControll__item shareControll__item--in\" rel=\"noopener\" platform=\"in\"><\/a><a target=\"_blank\" href=\"mailto:?subject=Startseite&amp;body=mixaco.com\" class=\"shareControll__item shareControll__item--mail\" rel=\"noopener\" platform=\"mail\"><\/a><\/div><\/div><\/div><\/div>\n\n\t<\/div>\n\n<\/div>\n\n<\/div>\n\n<\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":4,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_searchwp_excluded":"","inline_featured_image":false,"kk_blocks_editor_width":"","_kiokenblocks_attr":"","_kiokenblocks_dimensions":"","footnotes":""},"categories":[1],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v22.5 (Yoast SEO v22.5) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>PVC Mixing Facts 3: Various stabilizer types<\/title>\n<meta name=\"description\" content=\"Various Stabilizer Types Result in Differences of Mixing Time. 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