{"id":7400,"date":"2022-07-08T09:33:27","date_gmt":"2022-07-08T07:33:27","guid":{"rendered":"https:\/\/www.mixaco.com\/pvc-mixing-facts-3-copy\/"},"modified":"2023-07-26T08:16:17","modified_gmt":"2023-07-26T06:16:17","slug":"pvc-mixing-facts-4","status":"publish","type":"post","link":"https:\/\/www.mixaco.com\/pvc-mixing-facts-4\/","title":{"rendered":"PVC MIXING FACTS: FACT #4"},"content":{"rendered":"<div class=\"wp-bootstrap-blocks-container container-fluid mb-2\">\n\t\n<div class=\"wp-bootstrap-blocks-container container mb-2 container-section test\">\n\t\n<div class=\"wp-bootstrap-blocks-row row\">\n\t\n\n<div class=\"col-12 col-md-12\">\n\t\t\t\n<div class=\"wp-bootstrap-blocks-row row justify-content-center\">\n\t\n\n<div class=\"col-12 col-md-6 mb-5\">\n\t\t\t\n\n<h1 class=\"wp-block-heading\" id=\"h-pvc-mixing-facts-fact-4\">PVC MIXING FACTS: FACT #4<\/h1>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-the-perfect-vortex-bread-and-butter-in-pvc-mixing\">The Perfect Vortex \u2013 Bread and Butter in PVC mixing<\/h2>\n\n\n\n<p>When it comes to&nbsp;<strong>high-quality<\/strong>&nbsp;and&nbsp;<strong>high-performance<\/strong>&nbsp;mixing, there is more than just raw materials in a bowl with tools.<\/p>\n\n\t<\/div>\n\n<\/div>\n\n\t<\/div>\n\n\n\n<div class=\"col-12\">\n\t\t\t\n\n<div class=\"wp-block-mix-blocks-bild mix-image\" style=\"background-image:url(https:\/\/www.mixaco.com\/wp-content\/uploads\/2022\/02\/mixaco-pvc-mischen-perfekter-vortex-header.webp);height:450px;background-size:cover\"><\/div>\n\n\t<\/div>\n\n\n\n<div class=\"col-12\">\n\t\t\t\n<div class=\"wp-bootstrap-blocks-row row justify-content-center\">\n\t\n\n<div class=\"col-12 col-sm-12 col-md-12 col-lg-8\">\n\t\t\t\n<div class=\"wp-bootstrap-blocks-row row\">\n\t\n\n<div class=\"col-12 col-md-6\">\n\t\t\t\n\n<h2 class=\"wp-block-heading\" id=\"h-what-defines-high-quality\">What defines High-Quality?<\/h2>\n\n\n\n<p><meta charset=\"utf-8\">In various applications different PVC stabilizer systems are used. In most instances, there is a specific reason to use a special PVC stabilizer system. Stabilizer systems that exist over the world e.g.:<\/p>\n\n\n\n<ul>\n<li>Bulk density of the blend<\/li>\n\n\n\n<li>Color dispersion<\/li>\n\n\n\n<li>Homogeneity<\/li>\n\n\n\n<li>No stress on the material<\/li>\n\n\n\n<li>No build up over time<\/li>\n\n\n\n<li>Rheology<\/li>\n<\/ul>\n\n\n\n<p><meta charset=\"utf-8\">Therefore, High-quality means consistency batch to batch over a long period of time.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-what-is-the-mixing-vortex\">What is the Mixing Vortex?<\/h2>\n\n\n\n<p><meta charset=\"utf-8\">The task is to combine High-Quality with High-performance. In PVC mixing that means more than 10 batches\/h with a superb efficiency. When the desire is to obtain these outstanding performances; the name of the game is easy to guess, yet hard to achieve: The Perfect Mixing Vortex.<\/p>\n\n\n\n<p><meta charset=\"utf-8\">In a vortex, there are different movements (combined vectors). The bottom blade mainly creates a vertical upwards movement and pushing the material to the sides, while the middle tools only create a radial force.<\/p>\n\n\t<\/div>\n\n\n\n<div class=\"col-12 col-md-6\">\n\t\t\t\n\n<h2 class=\"wp-block-heading\" id=\"h-what-defines-high-performance\">What defines High-Performance?<\/h2>\n\n\n\n<ul>\n<li>Quick<\/li>\n\n\n\n<li>Throughput<\/li>\n\n\n\n<li>Energy efficient<\/li>\n<\/ul>\n\n\n\n<p><meta charset=\"utf-8\">The task is to combine High-Quality with High-performance. In PVC mixing that means more than 10 batches\/h with a superb efficiency. When the desire is to obtain these outstanding performances; the name of the game is easy to guess, yet hard to achieve: The Perfect Mixing Vortex.<\/p>\n\n\n\n<div class=\"wp-block-mix-blocks-bild mix-image\" style=\"background-image:url(https:\/\/www.mixaco.com\/wp-content\/uploads\/2022\/07\/pvc-mixing-vortex-1.png);height:350px;background-size:contain\"><\/div>\n\n\t<\/div>\n\n<\/div>\n\n\n<div class=\"wp-bootstrap-blocks-row row\">\n\t\n\n<div class=\"col-12 col-md-6\">\n\t\t\t\n\n<p><meta charset=\"utf-8\">In a vortex, there are different movements (combined vectors). The bottom blade mainly creates a vertical upwards movement and pushing the material to the sides, while the middle tools only create a radial force.<\/p>\n\n\t<\/div>\n\n\n\n<div class=\"col-12 col-md-6\">\n\t\t\t\n\n<div class=\"wp-block-mix-blocks-bild mix-image\" style=\"background-image:url(https:\/\/www.mixaco.com\/wp-content\/uploads\/2022\/07\/pvc-mixing-vortex-2.png);height:350px;background-size:contain\"><\/div>\n\n\t<\/div>\n\n<\/div>\n\n\n<div class=\"wp-bootstrap-blocks-row row\">\n\t\n\n<div class=\"col-12 col-md-6\">\n\t\t\t\n\n<p><meta charset=\"utf-8\">Due to the velocity of the blades, a centrifugal force is created (radial vector). The material gets pressed to the side walls of the bowl and a vacuum is created in the middle. Therefore, the material is dragged to the shaft (horizontal vector) and pulled down (vertical vector), which creates the Vortex. This is enhanced by the special engineered bowl design. In addition, turbulences created by the mixing tools improve friction and blending performance.<\/p>\n\n\t<\/div>\n\n\n\n<div class=\"col-12 col-md-6\">\n\t\t\t\n\n<div class=\"wp-block-mix-blocks-bild mix-image\" style=\"background-image:url(https:\/\/www.mixaco.com\/wp-content\/uploads\/2022\/07\/pvc-mixing-vortex-3.png);height:350px;background-size:contain\"><\/div>\n\n\t<\/div>\n\n<\/div>\n\n\n<div class=\"wp-bootstrap-blocks-row row\">\n\t\n\n<div class=\"col-12 col-md-6\">\n\t\t\t\n\n<h2 class=\"wp-block-heading\" id=\"h-how-to-influence-the-vortex\">How to Influence the Vortex?<\/h2>\n\n\n\n<p><meta charset=\"utf-8\">The Vortex can be affected by many factors during the mixing process and it is important to know the influences of each of these factors. Some of the most common and easiest practices are explained:<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"h-tip-speed\">Tip Speed<\/h3>\n\n\n\n<p><meta charset=\"utf-8\">An easy way to control the vortex is the tip speed of the mixing tools. By changing the speed, the centrifugal force is strongly affected. The perfect Tip Speed depends on the raw materials, blade, and vessel design. The best range of Tip Speed is always mentioned by the supplier.<\/p>\n\n\t<\/div>\n\n\n\n<div class=\"col-12 col-md-6\">\n\t\t\t\n\n<p><strong>Tip Speed too low (&lt;20 m\/s)<\/strong><\/p>\n\n\n\n<p>If the Tip Speed of the blades is too low, there is no vacuum created in the middle of the bowl and no horizontal movement. Additionally, many times this will cause the mixer to start vibrating badly.<\/p>\n\n\n\n<p><strong>Tip Speed too high (&gt;35-40 m\/s)<\/strong><\/p>\n\n\n\n<p>If the Tip Speed is too high, the material is pushed up and to the side walls, while creating a huge vacuum in the center. The material will have no top-down movement and a high radial motion. This is called \u201cDonut-Mixing\u201d, where the quality of the blend decreases significantly.<\/p>\n\n\t<\/div>\n\n<\/div>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"h-filling-level\">Filling Level<\/h3>\n\n\n\n<p>The filling level of the heating mixer is an important parameter in creating the best Vortex. In general, the heating mixer is designed to work with a certain amount of material inside. The useful and recommended volume in MIXACO is 85%. Based on this, the vessels, tools, and motors are engineered.<\/p>\n\n\n\n<p><strong>Underfilled<\/strong><\/p>\n\n\n\n<p>With a low filling level, the mixer cannot create much downforce. As a result, the blend is pushed upwards and remains at the top of the vessel and the tools are moving without touching much material. The mixing effect is very less.<\/p>\n\n\n\n<p><strong>Overfilled<\/strong><\/p>\n\n\n\n<p>The Vortex needs a space to move (free volume), especially when it heats up the PVC particles get bloated and use more volume. If the mixer is overfilled, the vortex will not move efficiently and there is a danger of blowing the filter or lid connections.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"h-blades\">Blades<\/h3>\n\n\n\n<p><strong><\/strong>A more challenging way to affect the Vortex is by changing blade design or enhancing the blade configuration.<\/p>\n\n\n\n<p><strong>Blade Design<\/strong><\/p>\n\n\n\n<p>There are a lot of different blade designs on the market. The truth of the matter is most of the current designs are just revisions of the old designs. The revised and newer blade designs achieve a better vortex.&nbsp;&nbsp;<\/p>\n\n\n\n<p><strong>Blade Configuration<\/strong><\/p>\n\n\n\n<p>If the blend used is very light or has a big spread of different bulk densities, it is helpful to change the blade configuration. Light materials tend to keep at the top of the mixer and do not homogenize well in the whole blend. Moreover, this can occur with very fluidized blends. If so, the blades can be lowered to achieve more space for the materials to collapse in the center of the bowl creating the best vortex.&nbsp;<\/p>\n\n\n\n<div class=\"wp-block-mix-blocks-bild mix-image\" style=\"background-image:url(https:\/\/www.mixaco.com\/wp-content\/uploads\/2022\/07\/pvc-mixing-vortex-4.png);height:750px;background-size:contain\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-the-ideal-vortex\">The Ideal Vortex<\/h2>\n\n\t<\/div>\n\n<\/div>\n\n\t<\/div>\n\n<\/div>\n\n<\/div>\n\n<\/div>\n\n\n\n<div class=\"wp-block-mix-blocks-video container-fluid video\" style=\"background-image:url(https:\/\/www.mixaco.com\/wp-content\/uploads\/2022\/02\/mixaco-containermischer-vortex-video.webp)\"><div class=\"video__content\"><div class=\"container\"><div class=\"row\"><div class=\"col-12 col-sm-12 col-md-8\"><span class=\"h1\"><meta charset=\"utf-8\">The ideal Vortex. Here an example of an ideal Vortex in a&nbsp;MIXACO Heating Mixer&nbsp;processing PVC Dry-Blend:<\/span><span class=\"js-play btn btn--secondary\"><span>MIXACO Video<\/span><\/span><\/div><\/div><\/div><\/div><div class=\"video__container\"><video width=\"100%\" height=\"100%\" controls><source src=\"SOoZ4YKUDM0\" type=\"video\/SOoZ4YKUDM0\"\/><\/video><\/div><\/div>\n\n\n\n<div class=\"wp-block-mix-blocks-section container-fluid mix-section\" style=\"background-image:url(https:\/\/www.mixaco.com\/wp-content\/uploads\/2022\/03\/cta-mixaco-kontakt-nicolas-gehring-vertrieb-scaled.webp);height:100vh;background-color:\"><div class=\"wp-bootstrap-blocks-container container mb-0\">\n\t\n<div class=\"wp-bootstrap-blocks-row row\">\n\t\n\n<div class=\"col-12 col-sm-12 col-md-5\">\n\t\t\t\n\n<h2 class=\"has-white-color has-text-color wp-block-heading\">F\u00fcr weitere Informationen stehen wir Ihnen gerne zur Verf\u00fcgung.<\/h2>\n\n\n\n<h3 class=\"mb-4 has-white-color has-text-color wp-block-heading\">Nicolas Gehring<br><span class=\"light\">Global Sales Manager PVC<\/span><\/h3>\n\n\n\n<p class=\"mb-0 has-white-color has-text-color\">MIXACO <br>Dr. Herfeld GmbH &amp; Co. KG <br>Niederheide 2 <br>58809 Neuenrade <br><br><span class=\"tel light\"><a href=\"tel:+49 2392 9644-32\">+49 (0)2392 9644-32<\/a><\/span><br><span class=\"mail light\"><a class=\"mix-email-decoded\" href=\"mailto:s&#97;l&#101;&#115;&#64;m&#105;xac&#111;.de\">&#115;a&#108;e&#115;&#64;&#109;ixa&#99;o.d&#101;<\/a><\/span><\/p>\n\n\t<\/div>\n\n<\/div>\n\n<\/div>\n<\/div>\n\n\n<div class=\"wp-bootstrap-blocks-container container-fluid mb-2 container-section-small-border\">\n\t\n<div class=\"wp-bootstrap-blocks-container container mb-2\">\n\t\n<div class=\"wp-bootstrap-blocks-row row\">\n\t\n\n<div class=\"col-12 col-md-12 d-flex justify-content-center mb-5\">\n\t\t\t\n\n<a href=\"\/mischer-im-einsatz\/branchen\/pvc\/#pvc-mixing-facts\" class=\"wp-block-mix-blocks-button btn btn--bordered\" style=\"margin:0 0 0 0\"><span>Zur\u00fcck zur \u00dcbersicht<\/span><\/a>\n\n\t<\/div>\n\n\n\n<div class=\"col-12 col-md-12\">\n\t\t\t\n\n<div class=\"wp-block-mix-blocks-share shareControll\"><div class=\"container\"><div class=\"row\"><div class=\"col-12\"><h3 class=\"shareControll__header\">Artikel teilen<\/h3><a target=\"_blank\" href=\"https:\/\/www.facebook.com\/sharer.php?u=mixaco.com\" class=\"shareControll__item shareControll__item--facebook\" rel=\"noopener\" platform=\"facebook\"><\/a><a target=\"_blank\" href=\"https:\/\/twitter.com\/share?text=Startseite&amp;url=mixaco.com\" class=\"shareControll__item shareControll__item--twitter\" rel=\"noopener\" platform=\"twitter\"><\/a><a target=\"_blank\" href=\"https:\/\/api.whatsapp.com\/send?text=Startseite\" class=\"shareControll__item shareControll__item--whatsapp\" rel=\"noopener\" platform=\"whatsapp\"><\/a><a target=\"_blank\" href=\"https:\/\/linkedin.com\/shareArticle?mini=true&amp;title=Startseite&amp;url=mixaco.com\" class=\"shareControll__item shareControll__item--in\" rel=\"noopener\" platform=\"in\"><\/a><a target=\"_blank\" href=\"mailto:?subject=Startseite&amp;body=mixaco.com\" class=\"shareControll__item shareControll__item--mail\" rel=\"noopener\" platform=\"mail\"><\/a><\/div><\/div><\/div><\/div>\n\n\t<\/div>\n\n<\/div>\n\n<\/div>\n\n<\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":4,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_searchwp_excluded":"","inline_featured_image":false,"kk_blocks_editor_width":"","_kiokenblocks_attr":"","_kiokenblocks_dimensions":"","footnotes":""},"categories":[1],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v22.5 (Yoast SEO v22.5) - 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