Powder Mixer / Dry Powder Mixer in All Sizes

Mix up to 10,000 liters of powder mixtures

Mix powder without breakage, dust and heat

MIXACO powder mixers mix and process all types of powders – in small batches from 1.5 liters and up to capacities of 10.000 liters.

Innovative and patented mixing technologies as well as extremely variable configurations of the mixing tools allow optimal homogenization, coating, wetting, agglomeration, blending or dispersion of all powder mixtures.

Even temperature-sensitive and fracture-prone powders or formulation components are homogenized perfectly and yet gently in just 2-6 minutes.

Our powder mixers are the result of over 50 years of experience in industrial mixing technology. Convince yourself of the outstanding mixing quality with a free mixer test – of course with your own raw materials.

Powder mixers for all industries

Powder for Pharma & Laboratory
Powder for the chemical industry
Food powder
Powder for cosmetics
Plastic powder for 3D printers
Paint powder, metal powder, powder coating
Powder for agriculture and animal feed

Powder Mixer Offer Configurator

You tell us what you want to mix – we create an individual mixer quote for your requirements

What would you like to mix?(Required)

How often change your recipes?(Required)

never

sometimes

often

don't know yet

Would you like to add substances while mixing? (optional)

Injecting Method

How would you like to manage upstream production? (e.g. weighing, filling)?(Required)

manually

automatically

don't know yet

How would you like to manage downstream production (e.g. transportation, draining)?(Required)

manually

automatically

don't know yet

Do you need temperature control?(Required)

no

heating

cooling

heating & cooling

Up to what temperature in °C should be heated? (optional)

Enter a value between 50°C and 200°C

Up to which temperature in °C should be cooled down? (optional)

Enter a value between 60°C and 20°C

From which temperature in °C should be cooled down? (optional)

Please enter a value between 50°C and 200°C

Up to which temperature in °C should be cooled down? (optional)

Please enter a value between 60°C and 20°C

How many production days per year do you plan? (optional)

Enter a value between 1 and 365

How many hours per production day do you plan? (optional)

Please enter a value between 1 and 24

Your planned production hours per year

What is the average bulk density of your blend? (optional)

Please enter a value between 0,05 kg and 1,5 kg

Do you need explosion protection?(Required)

no

yes

don't know yet

Details (optional)

Please describe the requirements for explosion protection (e.g. classification or explosion characteristics of the products)

What is your budget?(Required)

20,000 - 30,000 $

30,000 - 60,000 $

60,000 - 100,000 $

more than 100,000 $

You should budget at least € 20,000 for a MIXACO industrial mixer.

Describe additional requirements in your mixing process / recipes / challenges (optional)

What is the country of installation?(Required)

Your name(Required)

Company(Required)

Street Address(Required)

City + Zip-Code(Required)

Country(Required)

Email(Required)

Phone(Required)

Dataprocessing(Required)

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MIXACO Powder Mixers – Also for Your Applications

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Food

Optimal and gentle mixing of all food powders: from coffee to vitamin powder.

dust-free and easy to pack
free flowing and low adhesion
protected from heat development & loss of taste
uniform coating with liquid additives
individual particle sizes, shapes and consistencies

Chemistry & Colors

Mix powders for paints and powder coatings – with maximum color yield: color masterbatch, bonding, monomasterbatch, SPC, etc.

dust-free vacuum mixing
more color per pigment = reduce raw material consumption
perfect bonding of pigments to powder coatings
gentle mixing of filigree effect pigments

Pharma

Precisely dose and uniformly mix active ingredients and excipients in powder form – for absolute batch uniformity.

Mix excipients such as starch and cellulose perfectly with active ingredient powders
Powder coatings for tablet coating with specific solubility and oxidation properties
Particle agglomeration for particle size enlargement to reduce segregation, improve solubility or handling

Powder for 3D printing

Powder mixtures for color and laser printers, and for 3D printing.

Powder mixtures with silica
Toner
Aluminum powder
and much more

Agriculture & Feed

In the agricultural sector, as well as in animal feed, powder mixtures are required for a wide variety of products:

Mineral powder, vitamin powder, trace elements
Mixing fertilizers with powder
Mixing active ingredients and excipients with feed in powder form
Coating special and supplementary feeds with powder
etc.

Other Industries & Products

In many other industries, a wide variety of powders must be mixed absolutely homogeneously in order to produce high-quality end products of consistent quality:

highly complex and sophisticated powders in the chemical industry
diverse raw materials and colors for powders in cosmetics production
powders and granules for plastics, PVC and rubber production

MIXACO Powder Mixers

MIXACO
Container Mixer i4

Pure innovation – mixing powder even more efficiently

MIXACO
Container Mixer Multitool

Mix powder perfectly – without temperature increase

mixaco-heater-cooler-mixer-jetfilter (1)

MIXACO
Heating/Cooling Mixer

Optimum temperatures for all powder mixtures

MIXACO
Container Mixer Vortex

Controlled melting points for perfect coating

MIXACO
Universal Mixer Vertical

Mix up to 6,000 liters of powder per batch

MIXACO
Sack and Drum Mixer Speedy

Mix up to 200 liters of powder per batch

MIXACO
Laboratory Container Mixer

Mix 1.5 – 12 liters of powder – perfect for new recipes

MIXACO
High-Speed Mixer

Variable speed: 15-40 m/s for perfect powder coating

MIXACO-Universalmischer_horizontal_Revolution_TM

MIXACO
Universal Mixer Horizontal Revolution™

Mix powder gently without tools

This is how powders are optimally mixed

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MIXACO Powder Mixer – Details

Advantages MIXACO Powder Mixer

MIXACO powder mixers are available in compact versions for your laboratory. Idel for small batches and product developments. Production machines are available for batches from 1.5 to 10.000 liters.

Our powder mixers can handle a wide variety of mixing applications for a wide range of industries. These include all kinds of food powders, powders for pharmaceuticals, powdered raw materials for cosmetics, chemicals or even metal powders, vitamin powders or minerals for animal feed, color powders for plastics manufacturing or powders for 3D printers. MIXACO is specialized in all kinds of powder premixes.

MIXACO powder mixers are also suitable for very sensitive powders, which are mixed gently, quickly and homogeneously. Our powder mixers also mix filigree particles without wear, breakage, dust formation or static charging.

Low-energy and temperature-neutral mixing guarantees the integrity of sensitive particles in the powder mixer. Powder mixers can also be heated or cooled.

You can add precise liquids to the powder mixtures in the MIXACO powder mixer. These are sprayed in and distributed completely evenly over the powder without the liquid contaminating the interior of the mixer.

Benefit from superior mixing technology “Made in Germany” and our more than 50 years of experience in mixing a wide variety of raw materials.

Convince yourself of the advantages of our powder mixers:

excellent homogeneity
preservation of particle integrity
perfect mixing between 2 – 6 minutes possible
Quick and easy cleaning
Low energy consumption
Vertical or horizontal powder mixers
Low maintenance requirements and low-cost, usage-dependent maintenance
Special surfaces for food products
Dust-free discharge stations
Double jacket designs for temperature control or cooling of the mixing material
Short mixing times
several process steps can be realized in one mixer: Mixing, moistening, flavoring, coating, melting, etc.
high throughputs, rapid emptying and quick recipe changes
batch tracing possible
optimal emptying of the containers
variable filling level
no dead spaces or cavities in the interior of the mixer
no product contamination due to closed mixing chamber
batch sizes of our mixers from 1.5 to > 10,000 liters
Mixing quality is guaranteed even with difficult components – for end products of consistent quality
Extremely gentle mixing – if necessary also without heating – allows homogenization of the most sensitive raw materials
Gentle mixing of fragile powders (for example filigree effect pigments) without breakage or dust formation
Our powder mixers convince by simple and very safe handling
minimal cleaning effort for fast recipe changes: mixing elements and mixing tools are easily accessible and can be dismantled
Proven and low-maintenance machine technology “Made in Germany” guarantee minimum downtimes and high availability of the production plant
Powder mixers in ATEX versions
Optimum dispersion and free powder flow
Time-saving, hygienic design
Mixing parameters individually adjustable
Joint product development and mixing optimization in our test centers
Innovative monitoring of the powder mixers via the MIXACO Control Center

Powder mixer testing is essential to help you find the optimal mixer for your powders, recipes, throughputs and production processes.

Come to our Test Center and put our mixers through their paces free of charge – with your own raw materials.

Which powders can be mixed?

The range of powders that can be mixed in our powder mixers is almost infinite. Powders are an ingredient for the production of countless products in a wide variety of industries, for example:

Detergents and cleaning agents (agglomerates and liquid additives)
Milk powders (excellent solubility, no breakage and no lumping of fatty milk powders)
Instant powders such as cocoa, chocolate and coffee powders (while ensuring ideal bulk density and good solubility)
Coffee powders (no lump formation)
Ceramic powders (gentle processing without damaging the mixed material and easy application of liquids)
Battery powders (100% purity and no contamination with metal powders due to abrasion)
Sugar
Silicates (guarantee of absorption and adsorption enables wear-free processing)
Metal powders and granules (wear-free processing with good explosion suppression)
Artificial fertilizers (fracture-resistant processing with coating possibility)
Plastics, plastics, polymers (fracture-resistant processing by soaking with liquids)
Herbs and spices (fracture-resistant processing)
powders for cosmetics (make-up, eye shadow, lipstick, rouge, etc.)
farm animal feed and pet food (e.g. coating of feed with vitamin powder)
Food supplements, protein powders, vitamin powders, minerals
Fertilizers, insecticides, pesticides, herbicides
Powder metallurgy and fine ceramics
Plastic powders for 3D printers
Powder emulsifiers
Color powders and pigments
Powder coatings
Masterbatches, color masterbatches
Powder mixtures for plaster, concrete, screed, plaster, cement
Dusts
powders for fire extinguishers and fire retardant products
ABS, PS, biopolymers, thermosets, EPS, rubber recycling and moldings, MIM / CIM, PE-Xa, polyolefins, POM, PTFE, powder rubber, powder coatings, PVB, PVC-P: film, flooring, LVT, cables, hoses, PVC-U: Pipes, profiles, sheets, film, injection molding, foams, recycled products, foams, TPE / TPU, UHMW / HMW-PE, WPC: PE, PP, PVC, PLA, starch, PPC, cellulose compounds, natural fiber compounds.

Mixing Methods

Powder mixers from MIXACO are suitable for a wide variety of mixing methods and applications in the processing of a wide variety of powders:

Homogenization of bulk materials
agglomeration
intensive deagglomeration
gentle homogenization
improvement of product quality
particle coating
fusion of substances
wetting of particles
Dispersion of liquids
Modification of functions and properties

Options / Versions

MIXACO powder mixers are available in various shapes and sizes and are suitable for countless mixing techniques and processing methods.

Batch sizes: 1.5 to 10,000 liters
Production capacity: 30 to 10,000 kg per batch

Via various additional options, our powder mixers are perfectly adapted to the processing of your powders and raw materials:

Dedusting
Temperature measurement
Aeration and feeding during the mixing process
Dosing / spraying / injection of liquids and gases during the mixing process
Mixing head cooling
ATEX versions: Nitrogen inerting with residual oxygen measurement or level measurement
Data recording and evaluation
Remote maintenance
Hygienic design
WIP – CIP Cleaning
Cooling, heating, drying
Batch mixer / discontinuous or continuous mixer
Mixing under vacuum, drying, coating
etc.

What service & support does MIXACO offer?

MIXACO powder mixers guarantee an extremely long service life and minimum downtimes due to proven and patented machine technology. Many of our mixers have already been in use for 30 years.

However, if malfunctions occur, we are always there for you with our 24/7 emergency support.

Individual maintenance tailored to your mixer and usage saves you expensive maintenance contracts.

Important spare parts and wear parts are always on site on our recommendation, so you minimize downtime.

Missing spare parts will be delivered as soon as possible and of course our service team will be at your site quickly in case of emergency.

You can test our mixers or even borrow them for real use in your plant. We also offer you the opportunity to experience MIXACO mixers live at one of our reference customers.

Learn more about our service

Test powder mixer free of charge

Experience live how enthusiasm for perfect mixing is created. Come to our state-of-the-art test center in USA or Germany – with your own raw materials.

Powder Mixer – Know How

What is a powder mixer?

Powder mixers are used in a wide variety of industries, because powders are relevant for the manufacture of countless products: Food, animal feed, cosmetics, tablets, plastics, paints, powder coatings, minerals, metals, rubber, PVC, detergents, cement, plaster and many more.

A powder mixer blends dry and wet powders, as well as granules, flakes and dusts. Powders have different physical properties and are more or less sensitive during processing. Too much heat during mixing or too intensive mixing can impair the quality or lead to particle breakage and dust formation.

A good powder mixer mixes even sensitive and fragile particles without any adverse effects. Due to the large number of different powders, a powder mixer should be able to be configured individually for each powder. Different tools and additional options such as liquid injection or gassing are important in order to be able to process each powder mixture optimally.

Depending on powder type, batch size, throughput, manufacturing process, etc., different powder mixers are used:

Powder mixers are usually differentiated by the shape of the mixing vessel into v-shaped mixers or conical mixers and cylindrical mixers.

For the laboratory or product development, powder mixers are suitable as laboratory mixers, with which small quantities up to about 12 liters can be mixed. For larger batches and throughputs of up to 100,000 liters per hour, powder mixers are available in many different size gradations up to mixing plants as high as houses.

Powder mixers are very common, for example, in the manufacture of pharmaceutical products such as tablets, capsules and pills. In this process, a powder batch is mixed from the basic substances of active ingredient, filler and other additives by means of powder mixers for further processing, in order to subsequently process these into the end product on capsule filling machines or tablet presses.

In the manufacture of pharmaceutical products, powder mixers are often used for mixing after drying of the powder or active ingredient.

The right powder mixer

Various factors must be taken into account when selecting the right powder mixer: