MIXACO Sack and Drum Mixer Speedy™
Mix raw materials in bags or drums quickly & easily. Only one container from weighing to mixing to emptying.
Advantages at a Glance. Flexible Mixing System for Small Batches.
- Mixing of small batches
- Easy handling
- Quick cleaning when changing recipes
- Only one container for weighing, filling, mixing and transport
- High flexibility
- Low space requirement
The bag holder together with the vacuum pump forms the vacuum fixation. A MIXACO mixing bag is fixed by means of vacuum.
By means of the spindle stroke, the lifting and lowering operation for locking the container to the mixing head can be executed without compressed air.
The centering pins provide a stable and safe stand as well as centering of the bag/barrel holder to the mixing head.
The edge protection can be used to minimize wear on the mixing bags.
For safe standing and to prevent the mixing drum from slipping, the bottom plate of the drum holder is covered over its entire surface with a foam rubber plate.
The mixing tool is connected to the shaft via a coupling. This facilitates a quick change of the dirty mixing tools.
The mixing systems can be displayed visually in the control system. Individual requirements are possible.
Mixer Control System. Clearly Arranged Control Panel.
The control is based on a PLC with 7″ TFT touch panel and is designed for manual or automatic sequence control of the mixing process.
The control system with main switch, emergency stop switch and various push buttons is installed in a free-standing control cabinet.
Mixing Techniques. Numerous Applications in the Small Throughput Range.
The Speedy™ sack and drum mixer guarantees the best mixing quality for a wide range of applications. It is used in many industries and for a wide variety of mixes.
Both the execution as a pure drum mixer Speedy™ S/D and the execution as a combined bag and drum mixer Speedy™ D MT offer the following overlapping mixing processes:
- Homogenize
- Dispersion
Applications
- Additive
- Additive Mixtures
- Granules
- Pellets
- Powders
- Masterbatch
- Powder Coatings
- Toner
- Feedstuff
- and many more
Speedy™ S/D: Sack and Drum Mixer combined in one.
One mixer for two batch sizes
During the entire work process from filling and mixing, to transport and emptying, the mix remains in the mixing sack/barrel. This eliminates the need for time-consuming and costly decanting and cleaning – a clean and time-saving mixing process.
For powders and granules, specially developed dead-space-free mixing bags with a volume of 50 or 100 liters are available. In addition to powders and granules, liquids can also be mixed.
Advantages
- The mixing head can be swiveled to the side for cleaning purposes
- Can be used with many tool and motor combinations
- Easy change of batch size by exchanging the bag or drum holder
A MIXACO mixing sack (LDPE) filled with raw materials is fixed in the sack holder by means of a vacuum. When the mixer is started, the mixing head with the mixing tool is lowered slowly into the bag holder and closes it dust-tight. Intensive homogenization then takes place in the mixing sack. Instead of the mixing sack, a standardized stainless steel mixing drum can also be used.
Mixing Sack Locator
The mixing sack locator is used to position the MIXACO mixing sack (LDPE) in the mixer. According to the mixing bag size, the sizes 50 and 100 liters are available.
Mixing Drum Locator
The mixing drum is positioned in the mixer via the mixing drum locator. Sizes of 50, 100 or 200 (drum mixer only) liters are available here.
Sack or Drum Locator Movable
The sack or drum locator can be executed mobile to simplify the handling when filling or emptying.
In the basic position, the container filled with raw materials can be brought to the Speedy. It is also possible to move the Speedy to the cleaning position: to do this, the mixing head including mixing tools is swiveled to the left.
For the mixing position, the mixing head including mixing tools is lowered into the mixing container.
Mixaco Mixing Sack made of PE
The 100% dead space-free MIXACO mixing sack (LDPE) ensures optimum mixing of the product. The mixing material can be easily transported to the mixer with the help of the mixing sack and from there on after the mixing process. After emptying, the mixing sack can be used for further mixing. The mixing bag is available in the execution of 50 or 100 liters.
Mixing Drum
As an alternative to the mixing sack with vacuum fixing, a stainless steel drum can also be used as a mixing container. The mixing drum is available in the sizes 50 or 100 liters and as an execution 200 liters Euro drum.
Individual Vessels
You have another container shape in which you would like to mix? We have already adapted the Speedy for different containers. Please do not hesitate to contact us.
Universal Mixing Tool for Filling Level 60 – 80%
Universal Mixing Tool for Filling Level 30 – 60%
The universal mixing tool consists of a bottom scraper and a top blade. It generates a mixing stream for uniform and fast homogenization of the mixed material. The tool is available in two executions, depending on the desired degree of filling in the mixer.
Helix Mixing Tool
The helix mixing tool consists of a spiral-shaped mixing tool and is used for extremely gentle distributive mixing of sensitive products. This tool design is suitable for granulate mixtures as well as for pure powder mixtures.
Multitool™ Execution
Together with the chopper, the helix mixing tool forms the Multitool™ tool concept. The helix mixing tool transports the mixed product into the working area of the chopper, which is installed in the mixing head. The agglomerates are broken up and mixed into the overall mixture. The temperature of the mixed product is increased only insignificantly in the process.
Speedy™ D MT. The Most Flexible Drum Mixer.
Mixing Within Drums Easily and Flexibly
With the Speedy™ D MT drum mixer, MIXACO has developed a mixing solution that transfers the advantages of the Speedy™ mixer to the use of standardized 200 liter stainless steel drums.
For mix handling, the MIXACO Speedy™ is a practical solution: The mix is weighed, mixed, transported and stored directly in the drum.
Advantages
- Low cleaning effort
- Extension of the application range possible through additional tools
A 200 liter stainless steel drum filled with raw materials is manually guided to the mixing head via the integrated roller conveyor. The steel drum is positioned and held centrally below the mixing head via pneumatic clamping elements. The mixing tool is lowered into the mix via a spindle lift drive. Once mixing is complete, the mixing tool is moved back to the basic position and the mixing drum can be removed.
Roller Conveyor (Accessories)
The roller conveyor (standard length approx. 1.2 m) with pneumatic drum lock is used to position the steel drum under the mixing head.
Basic Position
Mixing Position
Stainless Steel Drum
The 200 liter drums made of stainless steel serve as mixing containers. These can be optionally executed with a lid and a clamping ring for closing.
Helix Mixing Tool
The helix mixing tool consists of a spiral-shaped mixing tool and is used for extremely gentle distributive mixing of sensitive products. This tool design is suitable for granulate mixtures as well as for pure powder mixtures.
Multitool™ Tools
Together with the chopper, the helix mixing tool forms the Multitool™ tool concept. The helix mixing tool transports the mixed product into the working area of the chopper, which is installed in the mixing head. The agglomerates are broken up and incorporated into the overall mixture. The temperature of the mixed product is increased only insignificantly.
Sack and Drum Mixer for all Industries.
The MIXACO Speedy™ bag and drum mixer is the ideal mixer for mixing small batches for many raw materials and compounds. Homogenize or disperse e.g. additives, granulates, masterbatches, powder coating, food and many more.
Options. For Optimized Processes.
The Speedy S/D and Speedy D MT can be individually expanded with additional options and adapted even better to your work processes.
This makes the Speedy one of the most flexible mixing systems on the market and can be adapted to your needs.
A temperature sensor for recording the product temperature is installed in the mixing head. The temperature is displayed on the control panel.
The mixing head, which carries the mixing drive and the mixing tool, can be executed completely in stainless steel. This enables easier cleaning.
To facilitate cleaning of the mixing tools, the mixing head can be swiveled to the side via the dirt collection tray. Cleaning residues can be collected here.
A suction device installed in the mixing head is used to remove process-related dusts after mixing.
Solid and liquid additives can be added to the ongoing mixing process via this port.
The bag gripper is used to remove the filled mixing bag from the mixer. The grab is connected to a crane provided by the customer.
Speedy™ Sizes. We will be happy to advise you.
Parameters
Bulk Density: 0.5 kg/l
Useful Volume: 30-80%
Charging: manually
Other sizes and executions on request.
As the inventor of the container mixer, we at MIXACO are committed to innovation in the industrial mixing technology.
Service & Support. Rely on our experienced technicians.
Mixer Quotation Configurator: Just 2 minutes to the perfect mixer for your raw materials.
Simply tell us your requirements and we will recommend you the optimum mixer for your raw materials and applications. Use our configurator.
With your details on quantities, mixtures, temperatures, additional functions and other information, we will prepare a customized quotation for you.
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