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MIXACO High Intensity Mixer

The MIXACO High Intensity Mixer. Intensive mixing of 20-2,500 Liters.

The MIXACO High Intensity Mixer is the optimal mixer for flexible mixing tasks. Where materials need to be homogenized quickly, this mixer delivers very fast results with the best mixing quality.

This mixer is also suitable for melting free-flowing materials. The intensive mixer is a particularly economical solution for customized integration into new or existing production processes.

The MIXACO High Intensity Mixer is the optimal mixer for flexible mixing tasks. Where materials need to be homogenized quickly, this mixer delivers very fast results with the best mixing quality. This mixer is also suitable for melting free-flowing materials. The intensive mixer is a particularly economical solution for customized integration into new or existing production processes.

Benefits of the MIXACO High Intensity Mixer
Modular machine concept
Controllable heating of the mixed material
Sizes from 20 to 2,500 liters volume
Combinable with a cooling mixer
Low-residue emptying of the mixer
Mature and durable machine technology
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Benefits at a glance. Fast and intense mixing.

The fast MIXACO High Intensity Mixer has a sophisticated and modular machine concept for all raw materials and mixes. The necessary heat input can be precisely controlled.

It is an individually configurable mixer solution with product-adapted mixing tools for optimum mixing. You can precisely control the heating of your mixes. It can also be combined with a cooling mixer for separate cooling of the mixed material.

It is an individually configurable mixer solution with product-adapted mixing tools for optimum mixing. The contour-adapted discharge ensures low-residue emptying of the mixer and the user-oriented mixer control with interface to the MIXACO Control Center makes operation very easy. Thanks to its sophisticated and durable machine technology, the high intensity mixer is a particularly economical solution for customized integration into new or existing production processes. You can precisely control the heating of your mixes. It can also be combined with a cooling mixer for separate cooling of the mixed material.

  • Flexible use for a wide range of applications such as heating, agglomerating, coating or dispersing
  • Process-optimized mixing tools ensure optimum energy input
  • Variably adjustable power input into the mixing material by means of frequency converter
  • Extensive additional functions allow ideal adaptation to your mixing task or to structural conditions
  • Integrated aspiration with targeted air guidance guarantees optimum evacuation of dust particles or moisture
  • Mixing vessel in double jacket design – also fully insulated on request
  • Powerful and speed-adjustable mixing drive for versatile applications
  • Innovative die design for different mixing tasks
  • Excellent homogeneity of your products
  • Low energy consumption
  • Use-dependent, low-cost (remote) maintenance
  • Dead space-free, laterally swiveling outlet
  • No product contamination due to closed mixing chamber
  • Minimal cleaning effort for fast recipe changes: mixing elements and mixing tools easily accessible and demountable
  • Innovative, web-based control with real-time visualization
  • ATEX versions
  • Cloud-based monitoring optional

Functionality. The flexible High Intensity Mixer.

The MIXACO High Intensity Mixer is an individually configurable mixer solution for versatile mixing tasks. High shear forces ensure extremely fast homogenization.

The possibility of both controlled heating and cooling of the mix (combination with a cooling mixer) makes this mixer one of the most flexible high-speed mixers on the market.

MIXACO Control Center (MCC). 360° Cloud Monitoring for MIXACO Mixers

In the web-based MIXACO Control Center (MCC), so-called “digital twins” of your machines are created, via which you can permanently evaluate all mixer parameters in real time.

By continuously monitoring the condition of your mixers, you can benefit from maximum process quality and machine availability. The connection to the MCC is optional and possible without additional sensors on the mixer, the parameters are recorded via the existing PLC control.

Learn more about MIXACO Control Center

Innovative Browser Interface
360° Cloud Monitoring for MIXACO Mixers
Intuitive Live Control
Process Information in Real Time

MIXACO Control Center (MCC). 360° Cloud Monitoring for MIXACO Mixers

In the web-based MIXACO Control Center (MCC), so-called “digital twins” of your machines are created, via which you can permanently evaluate all mixer parameters in real time.

By continuously monitoring the condition of your mixers, you can benefit from maximum process quality and machine availability. The connection to the MCC is optional and possible without additional sensors on the mixer, the parameters are recorded via the existing PLC control.

Innovative Browser Interface
360° Cloud Monitoring for MIXACO Mixers
Intuitive Live Control
Process Informationen in Real Time

Control System. Safe, efficient and economic.

The control of the intensive mixer is based on a Siemens S7 PLC and meets today’s requirements for safety, efficiency and economy. The development and programming of the control system from a single source ensures optimum integration of the mixer components. Alternatively, it is also possible to use Allen-Bradley components (incl. Panelview operating unit). The ability to heat as well as to cool (combination with a cooling mixer) makes this mixer one of the most flexible high-speed mixers on the market.

The control can also be designed according to UL / NEMA. In addition, the control can be equipped with an interface for data exchange to a higher-level control.

Siemens TP700

Up to 99 mixing programs, each with ten working steps, can be created in tabular form via the TP700 touch control panel. Data acquisition and storage of the measured values takes place. Comprehensive data acquisition on temperature, speed, active power, torque, moisture content and numerous other parameters is possible, which are visualized via the touch panel.

Allen Bradley

Control to UL / NEMA standards with an Allen Bradley PLC and Panelview control panel is also possible.

Mixing-Methods. Unlimited possibilities.

The MIXACO High Intensity Mixer is a very flexible mixer for a wide range of raw materials, materials and applications.

The control system provides comprehensive data acquisition on temperature, speed, current consumption and other parameters, which are visualized via the touch panel.

The following mixing processes, among others, are possible with the MIXACO intensive mixer. Our specialists will be pleased to prepare the precise coordination of the technology as well as the control parameters together with you.

  • Homogenizing
  • Dispersing
  • Agglomeration
  • Deagglomeration
  • Wetting
  • Bonding
  • Comminution
  • Coloring
  • Coating
  • Digestion
  • Preparation and dyeing of fibers
  • Absorbing
  • Drying
  • Homogenization of bulk materials
  • Improvement of product quality
  • and much more together with you.

Individual mixing tools for a great variety of materials and products.

The MIXACO Intensity Mixer is ideal for a wide range of products such as PVC, WPC, masterbatches, SPC, compounds, pigments, TPE, bonding, additives and many more.

Mixing tools. Optimum mixing quality for your products.

Specially designed mixing tools are provided for each container size. The tools can be individually configured, which allows the mixing intensity to be adjusted to your needs and guarantees optimum mixing performance.

Benefits of the Vortex™ Tools

  • Proven mixing technology
  • Additional heating
  • Perfect homogenizing
  • Suitable for lots of materials
High Intensity Mixing Tool
  • PVC, Masterbatch, SPC
  • 20-40 m/s

Additional features. From ATEX to chopper.

Container Weighing

Container Tempering

Oxygen Concentration Measurement

Dual Discharge

Jet-Filter

Temperature Sensor

Chopper

Explosion Supression

Injection

Nitrogen Inertization

Wear Protection

Container Charging

Mixer sizes. Other sizes on request.

SizesUsable Volume LiterPower kW*
201611
403222
806430
20016045
30024075
450360110
550440132
650520132
850680160
1000800200
1200960200
15001200315
20001600500
25002000630

*The power rating depends on the application and may therefore vary.

Technical data

  • 15-30 m/s peripheral speed
  • Ratio height / diameter of the mixing vessel: approx. 1.2
  • Container double jacket for insulation / temperature control
  • Modular tooling system

Brochure "Universal Mixer & High Intensity Mixer"     english (PDF)

As the inventor of the container mixer, we at MIXACO are committed to innovation in industrial mixing technology.

Service & support for our mixers. You can rely on our experienced technicians.

We install the mixer at your site, put it into operation and integrate it into your production process.
We focus on individual maintenance tailored to your mixer. This is more efficient and cost-effective for you than long-term standard maintenance contracts.
In case of problems with your mixer, our experienced technicians are available around the clock – 365 days a year.
Remote monitoring and remote software updates mean that on-site maintenance is hardly necessary.
We put together sensible wear and spare parts packages for your mixer. We deliver further spare parts as quickly as possible.

Get quote for the perfect mixer in 2 minutes.

MIXACO Downloads. Weitere Infos zu unseren Mischern.

Brochure "Universal Mixer & High Intensity Mixer"     english (PDF)

Brochure "MIXACO Control Center"     english (PDF)

More than mixers. Holistic customer care for over 55 years.

Test mixer free of charge and without obligation

Test our mixers in our test center – with your own raw materials, of course.

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Mix & Process Consulting

Have your mixing process checked by our mixing professionals – free of charge & no obligation.

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The MIXACO Technical Center

In our test centers we can optimize all parameters for your compound.

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Our Clients

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