High Intensity Mixer

MIXACO High Intensity Mixer

The MIXACO High Intensity Mixer. Intensive mixing of 20-2,500 Liters.

The MIXACO High Intensity Mixer is the optimal mixer for flexible mixing tasks. Where materials need to be homogenized quickly, this mixer delivers very fast results with the best mixing quality.

This mixer is also suitable for melting free-flowing materials. The intensive mixer is a particularly economical solution for customized integration into new or existing production processes.

The MIXACO High Intensity Mixer is the optimal mixer for flexible mixing tasks. Where materials need to be homogenized quickly, this mixer delivers very fast results with the best mixing quality. This mixer is also suitable for melting free-flowing materials. The intensive mixer is a particularly economical solution for customized integration into new or existing production processes.

Benefits of the MIXACO High Intensity Mixer

Modular machine concept

Controllable heating of the mixed material

Sizes from 20 to 2,500 liters volume

Combinable with a cooling mixer

Low-residue emptying of the mixer

Mature and durable machine technology

High Intensity Mixer in action

Benefits at a glance. Fast and intense mixing.

The fast MIXACO High Intensity Mixer has a sophisticated and modular machine concept for all raw materials and mixes. The necessary heat input can be precisely controlled.

It is an individually configurable mixer solution with product-adapted mixing tools for optimum mixing. You can precisely control the heating of your mixes. It can also be combined with a cooling mixer for separate cooling of the mixed material.

It is an individually configurable mixer solution with product-adapted mixing tools for optimum mixing. The contour-adapted discharge ensures low-residue emptying of the mixer and the user-oriented mixer control with interface to the MIXACO Control Center makes operation very easy. Thanks to its sophisticated and durable machine technology, the high intensity mixer is a particularly economical solution for customized integration into new or existing production processes. You can precisely control the heating of your mixes. It can also be combined with a cooling mixer for separate cooling of the mixed material.

Flexible use for a wide range of applications such as heating, agglomerating, coating or dispersing
Process-optimized mixing tools ensure optimum energy input
Variably adjustable power input into the mixing material by means of frequency converter
Extensive additional functions allow ideal adaptation to your mixing task or to structural conditions
Integrated aspiration with targeted air guidance guarantees optimum evacuation of dust particles or moisture
Mixing vessel in double jacket design – also fully insulated on request
Powerful and speed-adjustable mixing drive for versatile applications
Innovative die design for different mixing tasks
Excellent homogeneity of your products
Low energy consumption
Use-dependent, low-cost (remote) maintenance
Dead space-free, laterally swiveling outlet
No product contamination due to closed mixing chamber
Minimal cleaning effort for fast recipe changes: mixing elements and mixing tools easily accessible and demountable
Innovative, web-based control with real-time visualization
ATEX versions
Cloud-based monitoring optional

Functionality. The flexible High Intensity Mixer.

The MIXACO High Intensity Mixer is an individually configurable mixer solution for versatile mixing tasks. High shear forces ensure extremely fast homogenization.

The possibility of both controlled heating and cooling of the mix (combination with a cooling mixer) makes this mixer one of the most flexible high-speed mixers on the market.

What would you like to mix?
In 2 minutes to your mixer.

Control System. Safe, efficient and economic.

The control of the intensive mixer is based on a Siemens S7 PLC and meets today’s requirements for safety, efficiency and economy. The development and programming of the control system from a single source ensures optimum integration of the mixer components. Alternatively, it is also possible to use Allen-Bradley components (incl. Panelview operating unit). The ability to heat as well as to cool (combination with a cooling mixer) makes this mixer one of the most flexible high-speed mixers on the market.

The control can also be designed according to UL / NEMA. In addition, the control can be equipped with an interface for data exchange to a higher-level control.

Siemens TP700

Up to 99 mixing programs, each with ten working steps, can be created in tabular form via the TP700 touch control panel. Data acquisition and storage of the measured values takes place. Comprehensive data acquisition on temperature, speed, active power, torque, moisture content and numerous other parameters is possible, which are visualized via the touch panel.

Allen Bradley

Control to UL / NEMA standards with an Allen Bradley PLC and Panelview control panel is also possible.

Mixing-Methods. Unlimited possibilities.

The MIXACO High Intensity Mixer is a very flexible mixer for a wide range of raw materials, materials and applications.

The control system provides comprehensive data acquisition on temperature, speed, current consumption and other parameters, which are visualized via the touch panel.

The following mixing processes, among others, are possible with the MIXACO intensive mixer. Our specialists will be pleased to prepare the precise coordination of the technology as well as the control parameters together with you.

Homogenizing
Dispersing
Agglomeration
Deagglomeration
Wetting
Bonding
Comminution
Coloring
Coating
Digestion
Preparation and dyeing of fibers
Absorbing
Drying
Homogenization of bulk materials
Improvement of product quality
and much more together with you.

Individual mixing tools for a great variety of materials and products.

The MIXACO High Intensity Mixer is ideal for a wide range of products such as PVC, WPC, masterbatches, SPC, compounds, pigments, TPE, bonding, additives and many more.

Plastics

Food

Rubber

Chemicals

Pet Food

Building Material

Colors & Powder Coating

PVC

Batteries

Mixing tools. Optimum mixing quality for your products.

Specially designed mixing tools are provided for each container size. The tools can be individually configured, which allows the mixing intensity to be adjusted to your needs and guarantees optimum mixing performance.

Benefits of the Vortex™ Tools

Proven mixing technology
Additional heating
Perfect homogenizing
Suitable for lots of materials

High Intensity Mixing Tool

PVC, Masterbatch, SPC
20-40 m/s

Additional features. From ATEX to chopper.

Container Weighing

Container Tempering

Oxygen Concentration Measurement

Dual Discharge

Jet-Filter

Temperature Sensor

Chopper

Explosion Supression

Injection

Nitrogen Inertization

Wear Protection

Container Charging

Mixer sizes. Other sizes on request.

Sizes	Usable Volume Liter	Power kW*
20	16	11
40	32	22
80	64	30
200	160	45
300	240	75
450	360	110
550	440	132
650	520	132
850	680	160
1000	800	200
1200	960	200
1500	1200	315
2000	1600	500
2500	2000	630

*The power rating depends on the application and may therefore vary.

Technical data

15-30 m/s peripheral speed
Ratio height / diameter of the mixing vessel: approx. 1.2
Container double jacket for insulation / temperature control
Modular tooling system

Brochure "Universal Mixer & High Intensity Mixer" english (PDF)

As the inventor of the container mixer, we at MIXACO are committed to innovation in industrial mixing technology.

Learn more about MIXACO

Service & support for our mixers. You can rely on our experienced technicians.

We install the mixer at your site, put it into operation and integrate it into your production process.

We focus on individual maintenance tailored to your mixer. This is more efficient and cost-effective for you than long-term standard maintenance contracts.